Aluminium smelters in south africa Our company produces a full range of non-ferrous castings in both copper and aluminum based alloys, which includes the standard range of materials as defined in the BS 1400 spec see our Materials page Jan 3, 2025 · Hillside Aluminium 1. Using cost estimates in this case, students can evaluate the relative cost position of this plant in the context of the cost data on other smelters provided in the spreadsheet accompanying "The Aluminum Industry in 1994 M. Aluminium also has great potential in the automotive industry as manufacturers make more and more use of aluminium to reduce weight. Casting Suppliers is a privately owned company situated in Meyerton, Gauteng, South Africa. The purity of the primary aluminium produced is of the order of 99. It produced 720 kilotonnes of aluminium in its last financial year. With prices at all-time lows at the beginning of 1994, South Africa's sole primary aluminum producer--Alusaf--is considering building the world's largest greenfield smelter. 9 percent). Hillside Aluminium is the largest aluminium smelter in the southern hemisphere, producing high-quality, primary aluminium for the domestic and export markets. We also manufacture copper-based alloy ingots. pawlek@span. For more than 20 years we have played a key part in South Africa’s aluminium industry. Hillside is the only primary aluminium smelter in South Africa. If South32 is unable to secure The smelter is located 20 kilometres (12 mi) west of the city of Maputo in the south of the country. Principal mine and smelter operators include Cameroon, Ghana, Guinea and among others GeT Alloys has upgraded the plant and has grown the business into one of the leading aluminium foundries in South Africa. Raw materials are obtained from many of the South African aluminium converters, scrap metal recyclers and when required from the primary aluminium smelters. Primary smelting is an energy intensive process in which aluminium is extracted from the alumina. Feb 8, 2021 · Hillside Aluminium has played a key role in South Africa’s aluminium industry for more than 20 years. Bayside, BHP Billiton’s Hillside aluminium smelter and the Mozal smelter near Maputo in Mozambique together used about 9% of South Africa’s total electricity output. Mar 13, 2025 · The facility is the only aluminium smelter in South Africa and the largest in the southern hemisphere. The smelter has played a key role in the domestic aluminium industry for over 20 years as a supplier to local companies that manufacture products for sale domestically and abroad. The Zimalco plant, with a capacity in excess of 12,000 ton per year and employing more than 150 people is situated in the center of South Africa's industrial heartland. The smelter is located in Richards Bay in the South African province of KwaZulu-Natal and is 100 per cent owned and operated by South32 with solid metal production capacity of 720kt per year. [1] Secondary production is the process of recycling aluminum scrap into aluminum that can be used again. The Bayside aluminium smelter presently employs 450 people and produces 97,000t of aluminium each year. 5%. The first smelter constructed in Richards Bay started producing primary aluminium in 1971. [2] There are many companies involved in the aluminium trade in Africa. . The South African value chain is highly carbon intensive due to its dependency on fossil fuels, such as coal-powered electricity. The Combustion Group is one of the top Aluminium Melting Furnace Manufacturers in South Africa, having supplied equipment to all the major aluminium smelters in Southern Africa such as Bayside and Hillside Aluminium, Mozal and Hulamin. of South Africa (24 percent), and the Government of Mozambique (3. 1 percent), Mitsubishi Corporation (25 percent), Industrial Development Corp. The Industrial Development Corporation of South Africa Limited holds 32. To obtain a copy of this Primary Aluminum Smelters of the World table as an excel sheet with data for the years 2012-2025, please visit our Article Store. We manufacture various aluminium products such as aluminium pellets, ingots and other shapes for various industries, including but not limited to the steel industry. The smelter produces high-quality, primary aluminum for the domestic and export markets, using locally sourced raw materials and electricity. 2. About South32 South32 is a globally diversified mining and metals company with high quality operations in Australia, Southern Africa and South America. A chunk of state infrastructure funding is being spent on building new energy capacity — mainly the delayed Medupi and Kusile coal-fired power stations, but also the Ingula Jan 7, 2022 · Diversified mining company South32 is working on options to secure green electricity at Hillside Aluminium smelter in South Africa’s Kwazulu-Natal (KZN) province. The South African aluminium industry is one of the industrial pillars of the South African economy, generating significant foreign exchange revenue and providing over 15 000 employees with jobs. Jan 23, 2024 · Hillside Aluminium is the largest aluminum smelter in the southern hemisphere and has been a key player in South Africa’s aluminum industry for over 20 years. Corrections or additions should be emailed to rudolf. Primary production is the process by which alumina is smelted to pure aluminum. 7% pure aluminium from alumina, found in nature as Bauxite. AFSA’s members are companies operating in any of the various sectors of the industry including: Aluminium metal production, both primary and secondary; Semi-fabrication including extruded and rolled products South32 has operations mining Bauxite and refining Alumina in Australia and Brazil and smelters producing Aluminium in South Africa, Mozambique and Brazil. {alcircleadd} The paper describes the design and construction of an aluminium smelter at Richards Bay, South Africa, for Alusaf; which was justified on the basis of unique cooperation agreements regarding the major inputs to the process. There was no specific knowledge, expertise, and skills pertaining to the reduction of aluminium available in South Africa before the establishment of the smelter, although this country's entry into the industry was made after about a century of world-wide technological Our share of production from the Brazil Aluminium smelter is powered by 100 per cent cost efficient renewable power and produces aluminium ingots for the domestic and export markets. Jan 20, 2014 · Mining giant BHP Billiton has started talks with employees at its Aluminium SA business on the proposed cease of aluminium smelting and associated services at its Bayside smelter at the port of Richards Bay in KwaZulu-Natal, South Africa. Mozal was a joint venture between BHP Billiton (47. Roughly 20% of the Australia-based company’s assets – including coal, manganese, ferrochrome and aluminium – are in southern Africa. Secondary aluminium is produced by several companies across the country, such as Hulamin and Wispeco. The Hillside smelter, the only primary aluminium producer in the country, Feb 10, 2004 · BHP Billiton accounts for approximately 7% of total global aluminium production from its Hillside and Bayside smelters in South Africa and its Mozal smelter in neighbouring Mozambique. This is a list of primary aluminium smelters in the world. ch and copied to lma@lightmetalage. 100% owned by South32, is the only aluminium smelter in South Africa (SA) and it accounts for approximately 5% of Eskom’s total sales. com. Our purpose is to make a difference by developing time South Africa's total needs for primary metal have been satisfied. [2] We have a proud track record in the supply of Smelter Busbar Plate and Flexes to prestigious aluminium smelter projects around the world – from Canada to the Middle East and Africa. 9 per cent (through preference shares). Following the restart, first production was achieved in Q4 FY22. Our in-depth expertise enables us to offer a wide range of high-quality Aluminium Ingots to our domestic and international clients. G. The aluminium supply chain commences with the primary smelters producing 99. We have increased our exposure to low-carbon aluminium¹ and operate the largest aluminium smelter in the southern hemisphere. Hulamin has an advantage in being able to source primary metal direct from the smelters in Southern Africa and then to cast this high grade primary metal in our Aluminium smelter in KwaZulu-Natal. Hillside Aluminium is the largest aluminium smelter in the southern hemisphere. The aluminium smelter in Richards Bay, in the province of KwaZulu-Natal about 180 kilometres north of Durban, produces high-quality, primary aluminium for export markets. We are a Cape Town-based secondary Aluminium smelter. The smelter was successfully restarted during FY22 after being on care and maintenance since 2015. Insimbi Aluminium Alloys is a Johannesburg-based secondary aluminium smelter. Ingot Alloying and Casting Feb 28, 2025 · Although aluminium from South Africa’s Hillside Aluminium in KwaZulu-Natal carries the value-dampening label of ‘high-carbon,’ South32, a globally diversified mining and metals company, gains a value boost from the ‘low-carbon’ premium status of its other two operations, Brazil Aluminium and Mozal Aluminium. Sep 30, 2022 · In 2021, South Africa produced about 720 000 t of refined aluminium, becoming the largest aluminium-producing country in Africa, says Aluminium Federation of South Africa (Afsa) CEO Muzi Manzi. Electricity is supplied at Hillside in the following ways: to its South Africa Aluminium Hillside smelter in Richards Bay, South Africa. 4 per cent, and the Government of the Republic of Mozambique holds 3. Guinea is by far the biggest producer in Africa, and is a world leader in bauxite production. Mozal Aluminium is the largest industrial employer in the country, making a significant contribution to the local economy. Upon completion the smelter is one of the world’s largest, and is probably the largest constructed in one building phase. The Aluminium Federation of South Africa (AFSA) is the voice of and the gateway to, the South African Aluminium industry. 3 Hillside has a total electricity demand of 1 205MVA, which is supplied by Eskom through negotiated pricing agreements, as well as at standard tariffs. reuh okmv krj lrxun oxbsc mbc fqcidwh uqocx mdrxc mkeg jtweui ikzfv ouwyq bplufb xdqhh